Register to view this On-Demand Webinar (recorded 12th February 2026) and discover how CAMO and engineering teams drive predictive aircraft maintenance using a next-generation, modular aviation data platform built around real operational workflows, via a demo of EXSYN’s popular data analytics platform and Apps. With increasing pressures on fleet availability, workforce capacity, and regulatory compliance in mind, during the Webinar you will see how clean, connected, and trusted M&E and operations data provides CAMO and engineering teams with the digital tools needed to shift from reactive maintenance to proactive, data-driven decision making. Using software demos, and following real-world CAMO and engineering workflows, the EXSYN team will show how airlines, operators, and MROs use the modular data apps to turn fragmented data into a reliable data foundation, to provide earlier visibility into technical issues, anticipate failures which can lead to AOGs, and ensure fleet availability is not impacted by maintenance delays or spares shortages.
The webinar begins with an introduction to EXSYN and its modular, aviation-native platform, built around the principles of Clean, Connected, and Predictive data. With over a decade of experience in aviation data management, EXSYN works closely with CAMO and engineering teams to turn fragmented data into a continuous, reliable flow of information that supports daily operational decisions. Next, you will see how this approach is applied in practice, starting with the creation of a trusted data foundation. The EXSYN team will demonstrate how automated Data Health Checks and an integrated OEM Library ensure aircraft and maintenance data remains accurate, consistent, and continuously aligned with OEM and authority updates. This foundation underpins compliance, maintenance planning, and the reliability of all downstream predictive analytics.
Next, you will also see how this clean, connected data powers reliability insights providing CAMO and engineering teams with a single, real-time view of technical dispatch reliability, defect drivers, unscheduled removals, and delay root causes—allowing engineering and operations teams to spot emerging risks early, focus corrective action on the ATA systems that matter most, and measurably improve fleet availability, on-time performance, and maintenance efficiency. These insights are then extended using Flight Data Feature Modelling. Through a real operational use case, the demo illustrates how operational flight data is analyzed to identify onboard parameters that act as early warning signals for components with known reliability challenges. Specifically, you will see how reliability trends and historical failure behavior are combined with projected aircraft utilization to model short-term failure risk, enabling teams to predict the likelihood of component failure within upcoming operational windows and take preventive action before disruption occurs.
Next, you will see how these predictive insights are translated into Predictive Spares Demand Planning, ensuring critical components are available at the right bases and at the right time, helping to protect fleet availability and reduce maintenance delays caused by stock unavailability. Finally, the Webinar demonstrates how CAMO and engineering teams can adapt and extend these insights using the Developer App. You will see how users build and customize dashboards and reports through an intuitive drag-and-drop interface, without the need for coding, data science expertise, or IT dependency, while maintaining data consistency and a single trusted data model across the organization.
The Predictive Maintenance Data Apps Demos are divided into three sections:
Demo 1 – Creating the Data Foundation: Data Health Checks and OEM Library
A live demonstration showing how CAMO and engineering teams establish a trusted data foundation through automated data health checks and an integrated OEM library. You will see how aircraft and maintenance data is continuously validated for accuracy and consistency, and how OEM and authority updates are automatically integrated to ensure ongoing compliance. Key demos will cover:
- Automated Aircraft & Maintenance Data Health Checks
Continuously validate aircraft, maintenance, component, and utilization data to detect missing, inconsistent, or misaligned records without manual intervention.
- Maintenance & Engineering Consistency Checks
Identify discrepancies between maintenance programs, task cards, utilization data, and recorded events to ensure engineering data remains internally consistent.
- Automated Last Done / Next Due (LD/ND) Calculations
Generate accurate LD/ND values for maintenance tasks, checks, and rotables automatically, removing spreadsheet-based calculations.
- Standardized Maintenance & Utilization Reporting
Produce consistent fleet-wide reports covering flight hours, cycles, maintenance status, and upcoming tasks across aircraft types.
- Integrated OEM Technical Library
Access a centralized repository of OEM manuals, service bulletins, maintenance instructions, and technical documents linked by ATA chapter and part number.
- OEM Revision & Update Synchronization
Automatically ingest OEM document revisions and updates so engineering teams can always work with the latest approved data.
- Change Identification Between OEM Revisions
Clearly highlight what has changed between document revisions to quickly assess maintenance and program impact.
- Automated AD Ingestion, Applicability, and Compliance Tracking
Automatically ingest airworthiness directives from authorities, map applicability to affected aircraft and fleets, track completion status, and generate accurate AD compliance reports directly from validated maintenance and authority data, without manual interpretation or duplicate record-keeping.
Demo 2 – Turning Insight into Action: Reliability, Flight Data Feature Modelling, and Spares Prediction
This core section demonstrates how clean, connected data enables:
- Reliability insights to identify recurring and emerging issues;
– Identification of top ATA systems driving defects, delays, and unscheduled removals;
– Trend-based monitoring of technical dispatch reliability to detect early performance degradation;
– Visibility into significant operational events and their impact on fleet reliability;
– Data-driven prioritization of reliability actions across aircraft, operators, and time periods;
– Analysis of unscheduled removal rates by ATA chapter and aircraft;
– Identification of components responsible for repeat removals and reliability erosion;
– Monitoring of removal rate trends per 1,000 flight hours;
- Flight data feature modelling to define early warning signals for upcoming component failures;
– Component-level failure prediction using historical unscheduled removals and sensor data;
– Identification of the most influential flight data parameters driving component degradation;
– Confidence scoring of predictive models to support operational decision-making;
– Serial number–level risk classification to plan targeted inspections or removals before failure.
– Visibility of current and forward-looking failure probabilities at part and serial number level;
– Identification of risk concentration across ATA systems on a specific aircraft;
- Predictive spares demand planning to protect fleet availability and reduce maintenance delays.
– Forecasting of parts demand against upcoming work orders across 0–30, 30–60, and 60–90 day horizons;
– Early identification of stock shortages before they escalate into AOG situations;
– Optimized station-level inventory positioning through rebalancing and pooling insights;
– Focused planning for high-failure and high-risk parts to reduce excess stock and expedite costs.
– Alignment of maintenance, spares, and planning decisions based on predicted failure windows;
Demo 3 – Developer App: Custom Dashboards Without Coding
Finally, a demo showing how CAMO and engineering teams build and customize dashboards and reports using drag-and-drop tools, without coding or IT dependency, enabling analytics to adapt to airline-specific workflows, such as:
- Comparing reliability performance across fleets, operators, or aircraft types;
- Monitoring the operational impact of MEL deferrals over time;
- Assessing maintenance programme changes before and after implementation;
- Tracking vendor and repair shop performance using objective reliability and removal data;
- Supporting evidence-based discussions with regulators, OEMs, and lessors using consistent, trusted data.
About the Aircraft IT Webinar Series:
Every 2 weeks the Aircraft IT website hosts a different live Webinar, each Webinar hosted by a different IT Vendor. These sessions represent the perfect opportunity to learn about a software solution in a more informal manner and to quickly gain an in-depth knowledge of all the major systems on the market, all from the comfort of your own office or home with no sales pressure.
The IT vendor provides a live software demonstration/masterclass of their solution and explains how it can benefit airlines, MROs, Operators, OEMs, Leasing Companies. Once logged on, online delegates can ask questions via the interactive sections of the Webinar or simply sit back and watch and listen to the demonstration. There are two sessions during the day, each differently times to accommodate all time zones.
Each Webinar session is recorded, and an On-Demand version is then posted back to the Aircraft IT website a few days after the live session to allow you to view the content again with your colleagues. The library of On-Demand Webinar recordings provides an invaluable reference source of Flight Operations software demonstrations from the World’s leading Flight Operations IT Vendors.
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For a full list of On-Demand Webinar sessions Click Here